OUR PROCESS
At the heart of our success is meticulous attention to detail. We prioritize asking the right questions, actively listening, and adhering to a streamlined, optimized process, guiding each project seamlessly from order acceptance through the foundry to final delivery. By investing the necessary time and effort, we ensure a positive, mutually beneficial outcome for all stakeholders.
EXPERTISE
Our vertically integrated, in-house capabilities combine proven expertise in materials, processes, and applications. By collaborating closely with our customers, we deliver optimized solutions and elevate customer confidence in the end product.
QUALITY POLICY
Our commitment at Maynard Steel Casting Company is to achieve and maintain the highest level of quality in all aspects of our operations. We strive to consistently meet the specifications and expectations of our customers, ensuring their total satisfaction.
CORE PRINCIPLES OF OUR QUALITY POLICY
1. Customer Focus
2. Safety and Integrity first
3. Continual Improvement
4. Employee Involvement and Unity
5. Process Excellence
MATERIAL SCIENCE
Our commitment to quality is underpinned by cutting-edge process technology, advanced design engineering, and expertise in metallurgy. Utilizing 3D MAGMA solidification modeling, fluid flow analysis, stress evaluation, and precision pattern design, we maintain tightly controlled processes supported by certified quality systems and programs. Our highly skilled, non-union workforce ensures we meet the exacting standards of discerning customers requiring low-carbon steel castings ranging from 1,000 to 35,000 pounds.
CERTIFICATIONS AND COMPLIANCE
- ISO 9001:2015 certified
- ITAR
- ARMOR STEEL MIL-A-11365 F (Foundry qualification)
- MIL-I-45208A Certified
- Radiography to ASTM E446, E186, & E280
- Wet and Dry Magnetic Particle Testing to ASTM E708 & E1444
- Ultrasonic Testing to ASMT A609
- Personnel qualified to ASNT SNT TC-1A
- Two Spectrometers on site for chemical analysis
- Portage Digital and Metronor Duet layout systems
- Visual surface standards to Scrata Comparator Plates, MSS SP55 & ASTM A802
- ASTM A488
- ASME BPVC Section IX
- MIL-STD-248
- S9074-AQ-GIB-010-248
- MIL-A-11356F, class 1 repair weld qualified
- MIL-STD-1264
QUALITY MANAGEMENT SYSTEM
Ø Quality inspection and testing validation
Ø Voice of the customer: assistance, corrective, and preventive actions
Ø Auditing and system development
Ø Certification verification and completion
To assure our compliance our system includes:
Ø Quality Policy Manual
Ø Quality Management Procedures
Ø Work Instructions
Ø Safety Management Procedures
Ø The basic building blocks of quality – flow diagrams, PFMEAs, control plans, measurement analysis, and layered audits are performed providing a firm foundation.
CONTINUOUS IMPROVEMENT
Ø Lean Six Sigma practices for continuous improvement
Ø Continuous improvement training for all departments
Ø Kaizen events
